insulated steel sandwich door - model 3200
SPECIFICATIONS

PA R T 1  G E N E R A L
1.01 Section Includes
A . Upward Acting Sectional Steel Doors,
including unit sections, brackets, tracks, glazing,
counter balance mechanisms, and hardware.
1.02 Related Work
A . Opening preparation, miscellaneous or
structural steel, finish or field painting, electrical
wires, wiring, disconnect switches, conduit are in
the scope of the work of other sections or trades.
B . Submit manufacturer's product data and
installation instructions for each type of sectional
door. Include both published data and any
specific data prepared for this project.
1.03 Single Source Responsibility
A . Provide door, tracks, motors and accessories
from one manufacturer for each type of door.
Provide secondary components from source
acceptable to manufacturer of primary
components.

PA R T 2  P R O D U C T
2.01 Manufacturer
A . Upward Acting Sectional Steel Doors are to
be Clopay(r) Model 3200 as manufactured by
Clopay Building Products Company, Inc.
2.02 Material/Construction
A . Ty p e : 2" (50.80 mm) thick, sandwich
construction, roll-formed commercial steel.
B . S i z e : Standard maximum door size is 24'2"
(7.37 m) wide by 18' (5.49 m) high.
C . S e c t i o n J o i n t : Sections to form a
weather-tight tongue & groove fit.
D . M a t e r i a l : Hot-dipped galvanized,
complying with ASTM A-924, A-653, exterior and
interior skins separated by silicone filling to form
thermal break and pressure bonded to an
expanded polystyrene core; standard lift
operating style with track and hardware;
complying with DASMA 102, commercial
application.
E . F i n i s h : Pre-finished interior and exterior
skins with 1-mil, three-coat baked-on polyester
top coat over primer on a phosphate coating.
1 . E x t e r i o r S k i n : 24 gauge (.022", (.56 mm)
minimum) exterior steel face sheet with
stucco texture with shallow ribs at 4"
(101.6 mm) or 5" (127.0 mm) on center. Color:
white, brown.
2 . I n t e r i o r S k i n : 27 gauge (0.016", (.41 mm)
minimum) interior steel face sheet with
stucco texture. Color: white.
2.03 Related Door Components
A . E n d S t i l e s : Galvanized steel primed with
white baked on polyester top coat. Attachment
hardware to have pre-punched holes. Vinyl
thermal break between end stiles and exterior
steel skin.
1 . 18 gauge (.049", (1.25 mm) minimum) single
end hinge style.
2 . 16 gauge (.055", (1.40 mm) minimum) double
end hinge style.
B. Hinge and Roller Assemblies: Hinges
and brackets to be 14 gauge (.070", (1.78 mm)
minimum) galvanized steel.
1 . Ten-ball steel rollers to be full-floating ball
bearing in case hardened steel cases and
mounted to fit the taper of the track.
2 . Heavy-duty hinges and 12 gauge (.101",
(2.57 mm) minimum) adjustable roller
holders to be galvanized steel.
3 . Hinge Support Plates: 20 gauge
(.038", (.096 mm) minimum) galvanized steel.
Prepunched for hinge alignment location.
Tog-L-LocTM to interior skin.
2 . 0 4 I n s u l a t i o n
A. 2" Expanded Polystyrene:
R-value = 9.1, U-value = .11
2 . 0 5 Tracks
A . H o r i z o n t a l Tr a c k : To be 14 gauge (.075",
(1.91 mm) minimum) galvanized steel reinforced
with 13 gauge (.085", (2.16 mm) minimum) galvanized
steel angles.
B. Rolled Galvanized Steel (select one):
Standard lift track, vertical lift track, high lift track,
follow-the-roof slope track, low headroom trackprovide:
2" (50.8 mm) or 3" (76.2 mm) as
required.
C . Ve r t i c a l Tr a c k s : To be 16 gauge (.060",
(1.52 mm) minimum) galvanized steel, tapered
and mounted for wedge type closing.
D. Mounting: Interior face mounted on a
prepared surface.
E . Track Mounting (select one):
1 . Bracket Mounting: Galvanized steel
mounting brackets 12 gauge (.101",
(2.57 mm) minimum) thick for wood jambs.
2 . Continuous or Reverse Galvanized
Steel Angle Mounting: 12 gauge (.101",
(2.57 mm) minimum) angle for steel jambs;
splice plates 12 gauge (.101", (2.57 mm)
minimum).
2.06 Spring Counterbalance
A . S p r i n g s : Shall be torsion type, low stress,
helically wound, oil-tempered spring on a
galvanized steel tube or solid steel shaft. Wire
to provide 10,000 cycles minimum.
1 . 25,000 cycles
2 . 50,000 cycles
3 . 100,000 cycles
B. Cable Drums: Die cast aluminum.
C . C a b l e : Pre-formed galvanized steel aircraft
cable to provide a minimum of a 7:1 safety
factor.
2.07 Operation
A . O p e r a t i o n S h a l l B e : Manual push-up,
chain hoist, motor operated.
B. For Manual Operation: Requiring
maximum exertion of the greater of 5% of door
weight or 25 lbs. (111.2 N) force to open. Use pull
rope supplied.
C . Inside and outside roll-grip handle.
2.08 Weatherstripping
A. Field-Installed Section Joint Seal
Tape: Neoprene foam seal, one-piece full
length between joint of sections.
B. Field Installed Jamb/Header
Weatherstripping: Extruded vinyl, placed in
moderate contact with outside of door sections.
2.09 Bottom Sections
A . A s t r a g a l R e t a i n e r : Full length, .040"
(1.02 mm) aluminum.
B . A s t r a g a l : U-shaped flexible PVC vinyl.
C . S t e p P l a t e : 3" (76.2 mm) galvanized steel
step plate to be located on bottom section.
2.10 Locking
A . Inside spring loaded slide bolt lock on end
stile to securely engage slot in track.
1 . Optional - Outside keyed five pin cylinder
lock with outside key and 161/2" (419 mm)
inside lock bar engaging slot in track.
2.11 Options
A. Removable Mullions: 2" (50.8 mm)
Carry-away or Roll-away up to 14' (4.267 m)
high.
B. Pass Door: 4 section pass door to be 2' 8"
(.81 m) wide and up to 6' 8" (2.03 m) high, with
maximum door width of 16' 2" (4.93 m) and
maximum door height of 16' (4.88 m).
C . G l a z i n g :
1 . Window Size (select one):
a . 8" x 24" (203.2 mm x 609.6 mm)
b . 14" x 28" (355.6 mm x 711.2 mm)*
c . 14" x 40" (355.6 mm x 1016.0 mm)*
*Some restrictions apply. Consult Technical
Services.
2 . Frame to be Cellular PVC.
3 . Glass Available (select one):
a . 1/8" DSB
b . 1/8" Plexiglass
c . 3/4" Insulated glass
D . F u l l Vi s i o n S e c t i o n s : Optional Full
Vision Aluminum Section.
1 . Full Vision Glazing Available (select one):
a . 1/8" DSB
b . 1/8" Plexiglass
c . 1/4" Wire glass
d . 1/2" Insulated glass

PA R T 3  E X E C U T I O N
3.01 Examination
A . Verify that dimensions are correct and
project conditions are suitable for installation.
Do not proceed with installation until
unsatisfactory conditions have been corrected.
3 . 0 2 I n s t a l l a t i o n
A . I n s t a l l a t i o n : To be by an authorized
Clopay representative and in accordance with
manufacturer's instructions and standards.
B . Submit manufacturer's product data and
installation instructions for each type of
sectional upward acting door. Include both
published data and any specific data prepared
for this project.