Insulated steel pan door - model 652V SPECIFICATIONS PA R T 1 G E N E R A L 1.01 Section Includes A . Upward Acting Sectional Steel Doors, including unit sections, brackets, tracks, glazing, counter balance mechanisms, and hardware. 1.02 Related Work A . Opening preparation, miscellaneous or structural steel, finish or field painting, electrical wires, wiring, disconnect switches, conduit are in the scope of the work of other sections or trades. B . Submit manufacturer's product data and installation instructions for each type of sectional door. Include both published data and any specific data prepared for this project. 1.03 Single Source Responsibility A . Provide door, tracks, motors and accessories from one manufacturer for each type of door. Provide secondary components from source acceptable to manufacturer of primary components. PA R T 2 P R O D U C T 2.01 Manufacturer A . Upward Acting Sectional Steel Doors are to be Clopay(r) Model 652V as manufactured by Clopay Building Products Company, Inc. 2.02 Material/Construction A . Ty p e : 21/8" (53.98 mm) thick, roll-formed 24 gauge (.022", (.56 mm) minimum) commercial steel. B . S i z e : Standard maximum door size is 16'2" (4.93 m) wide by 16' (4.88 m) high. C . S e c t i o n J o i n t : Sections to form a weather-tight shiplap fit. D . M a t e r i a l : Hot-dipped galvanized, complying with ASTM A-924, A-653, standard lift operating style with track and hardware; complying with DASMA 102, commercial application. E . F i n i s h : Pre-finished exterior skins with 1-mil, three-coat baked-on polyester top coat over primer on a phosphate coating. 1 . E x t e r i o r S k i n : Exterior woodgrain textured steel skin with raised panel design. Color: white, brown, almond. 2 . I n t e r i o r S k i n : Vinyl face sheet. 2.03 Related Door Components A . E n d S t i l e s : Galvanized steel. Attachment hardware to have pre-punched holes. Polyurethane foam strips on end stiles to stop air and light infiltration. 1 . 18 gauge (.049", (1.25 mm) minimum) single end hinge style. B . C e n t e r S t i l e s : 18 gauge (.049", (1.25 mm) minimum). 1 . Stiles and roll-formed section are fastened together with Tog-L-Loc(tm). C. Hinge and Roller Assemblies: End hinges and brackets to be 14 gauge (.070", (1.78 mm) minimum) galvanized steel. 1 . Ten-ball steel rollers to be full-floating ball bearing in case hardened steel races and mounted to fit the taper of the track. 2 . Heavy-duty hinges and 12 gauge (.101", (2.57 mm) minimum) adjustable roller holders to be galvanized steel. 2 . 0 4 I n s u l a t i o n A . 1 5/ 8" Expanded Polystyrene: R-value = 6.96, U-value = .14. 2 . 0 5 Tracks A . H o r i z o n t a l Tr a c k : To be 14 gauge (.075", (1.91 mm) minimum) galvanized steel reinforced with 13 gauge (.085", (2.16 mm) minimum) galvanized steel angles. B. Rolled Galvanized Steel (select one): Standard lift track, vertical lift track, high lift track, follow the roof slope track, low headroom track - provide: 2" (50.8 mm) or 3" (76.2 mm) as required. C . Ve r t i c a l Tr a c k s : To be 16 gauge (.060", (1.52 mm) minimum) galvanized steel, tapered and mounted for wedge type closing. D. Mounting: Interior face mounted on a prepared surface. E . Track Mounting (select one): 1 . Bracket Mounting: Galvanized steel mounting brackets 12 gauge (.101", (2.57 mm) minimum) thick for wood jambs. 2 . Continuous or Reverse Galvanized Steel Angle Mounting: 12 gauge (.101", (2.57 mm) minimum) angle for steel or wood jambs; splice plates 12 gauge (.101", (2.57 mm) minimum). 2.06 Spring Counterbalance A . S p r i n g s : Shall be torsion type, low stress, helically wound, oil-tempered spring on a galvanized steel tube or solid steel shaft. Wire to provide 10,000 cycles minimum. 1 . 25,000 cycles 2 . 50,000 cycles 3 . 100,000 cycles B. Cable Drums: Die cast aluminum. C . C a b l e : Pre-formed galvanized steel aircraft cable to provide a minimum of a 7:1 safety factor. 2.07 Operation A . O p e r a t i o n S h a l l B e : Manual push-up, chain hoist, motor operated. B. For Manual Operation: Requiring maximum exertion of the greater of 5% of door weight or 25 lbs. (111.2 N) force to open. Use pull rope supplied. 2.08 Weatherstripping A. Field-Installed Section Joint Seal Tape: Neoprene foam seal, one-piece full length between joint of sections. B . Field Installed Jamb/Header Weatherstripping: Extruded vinyl, placed in moderate contact with outside of door sections. 2.09 Bottom Sections A . A s t r a g a l R e t a i n e r : Full length, .040" (1.02 mm) aluminum. B . A s t r a g a l : U-shaped flexible PVC vinyl. C . S t e p P l a t e : 3" (76.2 mm) galvanized steel step plate to be located on bottom section. 2.10 Locking A . Inside spring loaded slide bolt lock on end stile to securely engage slot in track. 1 . Optional - Outside keyed five pin cylinder lock with outside key and inside lock bar engaging slot in track. 2.11 Options A. Removable Mullions: 2" (50.8 mm) Carry-away or Roll-away up to 14' (4.267 m) high. B . G l a z i n g : 1 . Window Size: 191/2" x 12" (495 mm x 305 mm). 2 . Frame to be rigid Cellular PVC. 3 . Glass Available (select one): a . 1/8" SSB b . 1/8" Plexiglass PA R T 3 E X E C U T I O N 3.01 Examination A . Verify that dimensions are correct and project conditions are suitable for installation. Do not proceed with installation until unsatisfactory conditions have been corrected. 3 . 0 2 I n s t a l l a t i o n A . I n s t a l l a t i o n : To be by an authorized Clopay representative and in accordance with manufacturer's instructions and standards. B . Submit manufacturer's product data and installation instructions for each type of sectional upward acting door. Include both published data and any specific data prepared for this project. N o t e t o S p e c i f i e r s . . . Please reference Ideal Door(r) brand model C4RSF.